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How to properly operate industrial brakes in the event of unexpected situations?

Jan 23, 2026

Emergency Situation Classification and Basic Operations

 

What are the steps for replacing the brake of a hoist?

Equipment Out of Control or Overspeeding

• Immediately press the emergency stop button (if available): Cut off the power source.

• Apply brakes smoothly: Avoid sudden braking to prevent equipment damage or material splashing.

• Observe braking effect: If braking fails, immediately evacuate the dangerous area.

How to determine if the brake is stuck?

Brake Failure or Malfunction

• Activate the backup braking system (if available): Some equipment has dual braking systems.

Use the manual release device: Some brakes have a manual emergency release lever.

• Cut off the power source: Turn off the power supply, hydraulic pump, etc.

• Report and evacuate: Immediately report the incident and set up a warning area.

Industrial Brake Maintenance Cycle Guide

Fire, Oil Leak, and Other Hazardous Situations

• Prioritize cutting off the power/oil source: Prevent the fire from spreading.

• Use a fire extinguisher (do not use water to extinguish electrical fires).

• Immediately evacuate and call for help.

A Guide to Avoiding Pitfalls When Selecting Industrial Brakes

Post-Operation Procedures

 

1. Set up warning signs: Place "Do Not Operate" signs around the equipment.
2. Report to superiors/maintenance personnel: Provide a detailed description of the malfunction.
3. Record the situation: Fill out the equipment abnormality record form.
4. Wait for professional inspection and repair: Do not resume operation without permission.

Important Safety Reminders

⚠️ Key Precautions:
• Personal safety first: If the brakes completely fail and cannot be controlled, evacuate immediately; do not attempt risky operations.

• Familiarize yourself with the equipment: Understand the type, location, and operating method of the brakes in your work area.

• Regular inspection: Regularly check brake wear, oil level, wiring, etc., to prevent malfunctions.

• Avoid overloading: Overloading is a common cause of brake failure.

• Wear personal protective equipment: Wear gloves, safety helmets, and other protective equipment during operation.

The fault of an industrial brake being unopenable or not resetting
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